Somachandra Saw Mills (Pvt) Ltd, we specialize in transforming raw rubber wood into durable, high-quality pallets, crates, and broomsticks that meet global standards. Our process combines craftsmanship with advanced technology to ensure that every product is built to last. Let’s take a closer look at how we turn raw rubber wood into the final products that power industries worldwide.
Step 1: Selecting the Finest Rubber Wood Logs
The journey begins with the careful selection of the best rubber wood logs. We source our logs from sustainably managed rubber plantations, ensuring that our raw materials are both high-quality and eco-friendly. The logs we select are chosen for their strength, density, and overall health, which are critical to producing long-lasting products.
Step 2: Preparing the Logs for Processing
Once the logs arrive at our facility, they undergo an initial inspection for quality assurance. Afterward, they are cut into manageable lengths and fed into our advanced machinery for processing. At this stage, the logs are debarked, stripped, and prepared for further refinement. This initial processing ensures that the raw material is clean and ready for the next steps in manufacturing.
Step 3: Precision Cutting and Sizing
With the logs prepared, the next step is to cut them into precise sizes and shapes based on the requirements of the final products. Whether we’re crafting pallets, crates, or broomsticks, accuracy is key. Using advanced cutting tools, our team ensures that each piece of rubber wood is cut to the exact specifications needed for the product’s design. This precision is essential for creating components that will fit together perfectly and stand up to the demands of heavy use.
Step 4: Chemical and Heat Treatments for Durability
One of the most important steps in transforming raw rubber wood into finished products is treating the wood to enhance its durability and resistance to damage. We employ both Chemical Treatment with Boron, Borax & Anti Boron and Heat Treatment in Kiln Heated Chambers.
Chemical Treatment: This involves treating the wood with protective chemicals that guard against pests, decay, and fungi. The treatment penetrates the wood fibers, providing long-lasting protection that extends the life of the final product.
Heat Treatment: In our kiln heated chambers, the wood is dried and stabilized through heat. This process removes excess moisture from the wood, reducing the risk of warping, cracking, or splitting over time. Heat treatment also ensures that the wood is free from pests, making it safe for international shipping and handling.
Step 5: Assembly and Finishing
After the wood has been cut, treated, and dried, it’s time for assembly. Our team of skilled craftsmen assembles the various components into the final products. For pallets, this involves securing each piece into a strong, stable platform capable of withstanding heavy loads. For crates, we ensure that every joint is tightly fastened to protect goods during transport.
After assembly, each product undergoes a final inspection to ensure that it meets our stringent quality standards. If necessary, any rough edges are sanded down, and additional finishes are applied to enhance the product’s appearance and longevity.
Step 6: Quality Assurance and Compliance
Every product that leaves Somachandra Saw Mills is subjected to a rigorous quality control process. We are committed to meeting international standards, including IPPC certification under the ISPM Guidelines, ensuring that our products are safe for global export. By adhering to these standards, we guarantee that our customers receive rubber wood products that are not only durable but also compliant with international regulations.
Step 7: Packaging and Shipping
Finally, our products are carefully packaged to prevent any damage during shipping. We understand the importance of ensuring that our customers receive their orders in perfect condition, so we take extra care with our packaging process. Whether it’s pallets, or crates, we make sure that every product is securely wrapped and ready for its journey to your business.
From the careful selection of rubber wood logs to the final packaging of our products, every step in the process at Somachandra Saw Mills is designed with quality and durability in mind. Our commitment to excellence ensures that each product we produce meets the highest standards, making us a trusted partner for businesses worldwide.
Ready to learn more about how our rubber wood products can benefit your business? Contact us today and discover the strength and reliability of Somachandra Saw Mills.